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Redfairy

Apr. 16, 2024

Type of PressServo Straight Side Double Points High Precision Press
ModelSTSH2-600
SpecificationNominal Force: 6000 KN
Stroke: 100 mm
Die Height (Max.): 450 mm
Bolster Size (LR x FB): 1000×800 mm
FeatureMain structure: Gantry welding frame (Mono-block)
Main transmission form: Top drive, horizontal single crankshaft double points press
Anti-deviated load: The guide rail adjustment adopts an anti-deviated load structure to ensure the vertical precision of the slide during stamping
Main motor: Low-speed high-torque water-cooled servo motor
Customer IndustryNew energy battery precision metal structural part
ApplicationCover plate for lithium battery
Customer RequirementThe press needs to have a high number of strokes and requires high consistency in repeated positioning in the bottom dead center.
SolutionØ The number of strokes can reach 70 spm.
Ø The bottom dead center is monitored in a closed loop with a displacement ruler and synchronously monitored to ensure the consistency of the machine tool's arrival position.


Servo Press for the Lithium Battery Industry

The rapid growth of the electric vehicle and energy storage markets demands high-quality lithium batteries manufactured with precision and efficiency. Janome’s servo press is specifically engineered for the lithium battery industry, providing the accuracy and control required for electrode pressing, cell assembly, and battery pack fabrication.

Precision and Consistency in Battery Production
Lithium battery performance depends heavily on the uniformity and density of electrodes. The Janome servo press delivers precise force control with every stroke, ensuring electrodes and cells are pressed to exact specifications. This consistent operation minimizes defects, improves energy density, and guarantees battery performance.

High-Speed, Efficient Operations
Battery production requires both speed and precision. Janome servo presses combine high-speed operation with advanced control systems, allowing manufacturers to meet large-scale production targets without compromising quality. The presses are capable of handling various electrode materials and cell formats, from pouch cells to cylindrical and prismatic designs.

Advanced Control and Monitoring
Equipped with the TaSⅡ control system, Janome servo presses offer real-time monitoring of pressing force, stroke, and speed. This minimizes material deformation, prevents over-pressing, and ensures each battery component adheres to tight tolerances, enhancing both safety and efficiency.

Benefits of Using Servo Presses in Lithium Battery Manufacturing

  • High-precision electrode and cell pressing

  • Consistent quality for improved battery performance

  • High-speed production suitable for mass manufacturing

  • Adaptable to different battery types and sizes

  • Advanced monitoring and control to reduce defects and waste

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